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Online servicesBond Ball Mill Grindability Test The Bond Ball Mill Work Index BBWi test is carried out in a standardised ball mill with a predefined media and ore charge The test requires a minimum of 10kg of sample that has been stagecrushed to 100 passing size of 335 mm
Learn MoreThe Bond ball mill work index is one of the most commonly used grindability tests in mining and is often referred to as the Bond work index The test is a lockedcycle test where ground product is removed from test cycles and replaced by fresh feed
Learn MoreVariability samples must be tested for the relevant metallurgical parameters Ball mill design requires a Bond work index BWi for ball mills at the correct passing size SAG mill design requires an appropriate SAG test for example SPI Chapter 5
Learn MoreThe Bond Index conforming ball charge consists of 43 x 145” balls 67 x 117” balls 10 x 1” balls 71 x 075” balls 94 x 061” balls The optimum number of grinding balls is 285 However the ball diameters vary due to wear Therefore the total ball number should be adjusted from time to time to ensure a total mass of 20125 grams The grinding jar of the Bond Index Ball Mill measures 12″ x 12″ and has well
Learn MoreSimilar to a Comparative Work Index this test is an open circuit dry batch grindability test run in the standard Bond Ball Mill for a set time It can be used at mesh sizes from 65
Learn MoreThe Bond work index Wi is defined in a Bond ball mill on the samples of standard size − 3327 0 mm
Learn MoreAccording to the Bond standard procedure the work index is determined by simulating a dry grinding in a closed circuit in the Bond ball mill to achieve 250 circulating load Bond 1949 1952 1961 The test is performed on a raw material approximately weighing 10 kg which coarseness is 100 3327 mm
Learn MoreThe Bond ball mill work index test is thought to be additive because of its units of energy nevertheless experimental blending results show a nonadditive behavior The SPIR value is known not to be an additive parameter however errors introduced by block kriging are not thought to be significant
Learn MoreThe Bond Index conforming ball charge consists of 43 x 145” balls 67 x 117” balls 10 x 1” balls 71 x 075” balls 94 x 061” balls The optimum number of grinding balls is 285 However the ball diameters vary due to wear Therefore the total ball number should be adjusted from time to time to ensure a total mass of 20125 grams The grinding jar of the Bond Index Ball Mill measures 12″ x 12″ and has well
Learn MoreThe Bond’s BallMill Work Index is a measure of the resistance of the material to grinding in a ball mill This Index is widely used in the industry for comparing the resistance of different materials to ball milling for estimating the energy required for grinding and for ball mill scaleup
Learn MoreIt provides the Bond Ball Mill Work Index which expresses the resistance of material to ball milling This happens after 7–10 grinding cycles which shows that the
Learn MoreThe goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another The proposed model consists of two components the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure
Learn MoreRod mill work index is used in the BondBarratt specific energy consumption model The work index is used to calculate the energy requirement to grind rocks in the medium size range from 10 mm 20 mm down to about 2 mm
Learn Moreare the Bond Work Index Wi values Bond 1952 divided into a low energy crushing work index Wi C for coarse rocks 7550 mm a rod mill work index Wi RM for intermediate sized particles 253 mm and a ball mill work index Wi BM for small particles 3 mm Ammtec 2000 Laboratory
Learn MoreAccording to the Bond standard procedure the work index is determined by simulating a dry grinding in a closed circuit in the Bond ball mill to achieve 250 circulating load Bond 1949 1952 1961 The test is performed on a raw material approximately weighing 10 kg which coarseness is 100 3327 mm
Learn Morethe work index depending on the grind size In this way work index values are usually obtained for some specific grind size that characterizes the grinding operation to design or under evaluation This study was carried out in a standard bond ball mill 305 mm x 305 mm size
Learn MoreThis data is all obtained from doing Bond BM Wi tests on SAG ground ore In Table 6 below it is seen that the Crushed Bond Ball Mill Wi test gives a lower result than when the ore is ground in a SAG mill For Tenke samples the average difference was 09 kWht higher for the SAGDesign Bond test
Learn Morehas to supply this energy and it has a different higher work index than the crusher ie the ball mill is less energy efficient than a crusher and has to input more energy to do the same amount of size reduction Hence from equation 7 to crush to the ball mill circuit feed size x 2 in open circuit requires specific energy equivalent to x 2 x 1
Learn More2 the operating work index Wio of an existing grinding circuit can be calculated given known mill power draw throughput feed and product size distributions kWht Power applied per ton of feed to the grinding unit Wi The standard Bond work index of the ore P 80 The 80 cumulative passing size of the product in microns F 80
Learn MoreBall mill Ball mills normally operate with an approximate ball charge of 30 Ball mills are characterized by their smaller comparatively diameter and longer length and often have a length 15 to 25 times the diameter The feed is at one end of the cylinder and the discharge is at the other
Learn Morebe used to calculate Mergan work index but this Mergan work index differs from the Bond work index Therefore it is needed to analyze if the Mergan work index correlates with Bond work index All the testwork was conducted using Outotec Mergan and Bond ball mills at Outotec Research Center located in the city of Pori Finland
Learn MoreThe FC Bond Work Index Test Ball Mill was designed by F C Bond for use in determining the Bond Index a measure of grindability and power required for grinding applications The FC Bond Mills are used in laboratories throughout the world
Learn MoreBond Work Index FormulaEquation See this useful summary Table of Bond Work Index by Minerals For any circuit whether a crushing circuit a rod mill or a closed ball mill circuit the Work Index always means the equivalent amount of energy to reduce one ton of the ore from a very large size to 100 um
Learn MoreThe goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another The proposed model consists of two components the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure
Learn MoreOct 18 2018 · Bond Work Index BWI Test Celtest have the capability to carry out the Bond Work Index BWI Test in accordance with EPRI Report CS3612 FGD Chemistry and Analytical Method Handbook Volume 2 The BWI is used to estimate the required mill power per ton of product Specific Energy
Learn Morefor design and development of multiple type of mills One of them is Bond Work Index having association with ball mill and second one is Hardgrove Index which shows strong association with Vertical Spindle Mill The best experiment is standard Bond Work Index BWI which associates the energy or intensity of energy required to
Learn MoreUpon obtaining a consistent IPP the undersize product of the final cycle is sized to obtain a work index Bond Ball Work Index BBWi The sample is staged crushed to 100 passing 335 mm
Learn More22 Ball Mill Batch Process The mill dimensions D × L are 0204 × 0158 m and it is loaded with 65 kg steel balls between 25 and 32 mm in diameter The mill rotates on rolls and its frequency is set to 70 RPM 1667 Hertz corresponding to 85 of the critical frequency The mill power is P 162 Watts
Learn MoreOutotec Mergan method is faster than the Bond ball mill test and requires less sample material However the Mergan method gives grinding energy consumption which can be used to calculate Mergan work index but this Mergan work index differs from the Bond work index
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